2024-T81, T8510, and T8511 Extruded bar, rod, and shapes: MIL-HDBK-5J Design Allowables
show US units (ksi, Msi, lb/in³) open the MIL-HDBK-5J tool compare against temperature find alternatives
| Material class | Aluminum |
| Alloy / temper / form | 2024 / T81, T8510, and T8511 / Extruded bar, rod, and shapes |
| Specifications | AMS-QQ-A-200/3 |
| Handbook | MIL-HDBK-5J, 31 January 2003, section 3.2.3.0, Table 3.2.3.0(j) (pdf page 85 of the chapter file) |
| Dimension bands | 3 |
| Density | 2768 kg/m³ |
Design Mechanical and Physical Properties (room temperature)
Converted from the handbook table (ksi, Msi, lb/in³) and rounded to 4 significant figures; dimension bands in inches with mm in parentheses. Bases: A and B are statistical minimums (99 % and 90 % probability at 95 % confidence), S the specification minimum. Grain directions: L longitudinal, LT long transverse, ST short transverse.
| Dimension band | 0.050–0.249 in (1.27–6.325 mm), area 0–20 in2 (0–12900 mm²) | 0.250–1.499 in (6.35–38.07 mm), area 0–20 in2 (0–12900 mm²) | 1.500–4.500 in (38.1–114.3 mm), area 0–32 in2 (0–20650 mm²) | |
|---|---|---|---|---|
| Specification | AMS-QQ-A-200/3 | AMS-QQ-A-200/3 | AMS-QQ-A-200/3 | |
| Basis | S | S | S | |
| Ftu, MPa | L | 441.3 | 455.1 | 455.1 |
| LT | 441.3 | 441.3 | 420.6 | |
| Fty, MPa | L | 386.1 | 399.9 | 399.9 |
| LT | 379.2 | 393 | 393 | |
| Fcy, MPa | L | 393 | 406.8 | 406.8 |
| LT | 393 | 406.8 | 406.8 | |
| Fsu, MPa | L | 241.3 | 248.2 | 248.2 |
| LT | 241.3 | 248.2 | 248.2 | |
| Fbru (e/D = 1.5), MPa | L | 648.1 | 661.9 | 634.3 |
| LT | 648.1 | 661.9 | 634.3 | |
| Fbru (e/D = 2.0), MPa | L | 848.1 | 848.1 | 806.7 |
| LT | 848.1 | 848.1 | 806.7 | |
| Fbry (e/D = 1.5), MPa | L | 544.7 | 565.4 | 565.4 |
| LT | 544.7 | 565.4 | 565.4 | |
| Fbry (e/D = 2.0), MPa | L | 641.2 | 661.9 | 661.9 |
| LT | 641.2 | 661.9 | 661.9 | |
| e, % | L | 4 | 5 | 5 |
| LT | … | … | … | |
| E, GPa | 74.46 | 74.46 | 74.46 | |
| Ec, GPa | 75.84 | 75.84 | 75.84 | |
| G, GPa | 28.27 | 28.27 | 28.27 | |
| ν | 0.33 | 0.33 | 0.33 | |
| ρ, kg/m³ | 2768 | 2768 | 2768 | |
Effect of Temperature
Percent of the room-temperature value against temperature, digitized from the handbook figures (the shortest exposure of each figure, every 10 °F). Strength curves give the allowable at temperature; "after exposure" curves give the room-temperature property after a soak at that temperature.
Strength allowables at temperature, percent of room temperature
Moduli at temperature
Elongation and exposure effects
| °C | F_tu | F_ty | F_cy | F_su | F_bru | F_bry |
|---|---|---|---|---|---|---|
| 38 | 97.6 | 98.2 | 99.3 | 99.1 | 99.7 | 99.7 |
| 93 | 88.9 | 90.5 | 94.4 | 94 | 97.3 | 97.4 |
| 149 | 81.9 | 83.2 | 86.1 | 87.9 | 92.1 | 92.9 |
| 204 | 71.3 | 70.1 | 74.8 | 79.3 | ||
| 26 | 51.2 | 49.1 | ||||
| 316 | 28.5 | 24.8 | ||||
| 371 | 9.1 |
Factors in percent of the room-temperature allowable.
Other 2024 Tables
- 2024-T3 Clad flat sheet and plate (Table 3.2.3.0(e))
- 2024-T3 Drawn tubing (Table 3.2.3.0(g))
- 2024-T3 Sheet (Table 3.2.3.0(b))
- 2024-T3, T3510, and T3511 Extruded bar, rod, and shapes (Table 3.2.3.0(j))
- 2024-T351 Bar and rod; rolled, drawn, or cold-finished (Table 3.2.3.0(i))
- 2024-T351 Clad flat sheet and plate (Table 3.2.3.0(e))
- 2024-T351 Plate (Table 3.2.3.0(b))
- 2024-T361 Bar and rod; rolled, drawn, or cold-finished (Table 3.2.3.0(i))
- 2024-T361 Clad flat sheet and plate (Table 3.2.3.0(e))
- 2024-T361 Plate (Table 3.2.3.0(b))
- 2024-T361 Sheet (Table 3.2.3.0(b))
- 2024-T4 Bar and rod; rolled, drawn, or cold-finished (Table 3.2.3.0(i))
- 2024-T4 Clad coiled sheet (Table 3.2.3.0(e))
- 2024-T4 Coiled Sheet (Table 3.2.3.0(b))
- 2024-T42 Bar and rod; rolled, drawn, or cold-finished (Table 3.2.3.0(i))
- 2024-T42 Clad flat sheet and plate (Table 3.2.3.0(e))
- 2024-T42 Drawn tubing (Table 3.2.3.0(g))
- 2024-T42 Extruded bar, rod, and shapes (Table 3.2.3.0(j))
- 2024-T42 Flat Sheet and Plate (Table 3.2.3.0(b))
- 2024-T6 Bar and rod; rolled, drawn, or cold finished (Table 3.2.3.0(i))
- 2024-T62 Bar and rod; rolled, drawn, or cold finished (Table 3.2.3.0(i))
- 2024-T62 Clad flat sheet and plate (Table 3.2.3.0(e))
- 2024-T62 Flat Sheet and Plate (Table 3.2.3.0(b))
- 2024-T72 Clad flat sheet and plate (Table 3.2.3.0(e))
- 2024-T72 Flat Sheet and Plate (Table 3.2.3.0(b))
- 2024-T81 Clad flat sheet and plate (Table 3.2.3.0(e))
- 2024-T81 Drawn tubing (Table 3.2.3.0(g))
- 2024-T81 Sheet (Table 3.2.3.0(b))
- 2024-T851 Bar and rod; rolled, drawn, or cold finished (Table 3.2.3.0(i))
- 2024-T851 Clad flat sheet and plate (Table 3.2.3.0(e))
- 2024-T851 Plate (Table 3.2.3.0(b))
- 2024-T861 Clad flat sheet and plate (Table 3.2.3.0(e))
- 2024-T861 Plate (Table 3.2.3.0(b))
- 2024-T861 Sheet (Table 3.2.3.0(b))
Source and Use
U.S. Department of Defense (2003). Metallic Materials and Elements for Aerospace Vehicle Structures. MIL-HDBK-5J, 31 January 2003 (public domain). The values are the handbook's design allowables as extracted from the chapter tables; check the printed table before use in a certified analysis, and note that MIL-HDBK-5J was superseded by MMPDS, whose later editions may differ. No warranty is given.