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2024-T3, T3510, and T3511 Extruded bar, rod, and shapes: MIL-HDBK-5J Design Allowables

Material classAluminum
Alloy / temper / form2024 / T3, T3510, and T3511 / Extruded bar, rod, and shapes
SpecificationsAMS 4152, AMS 4164, AMS 4165, and AMS-QQ-A-200/3
HandbookMIL-HDBK-5J, 31 January 2003, section 3.2.3.0, Table 3.2.3.0(j) (pdf page 85 of the chapter file)
Dimension bands8
Density2768 kg/m³

Design Mechanical and Physical Properties (room temperature)

Converted from the handbook table (ksi, Msi, lb/in³) and rounded to 4 significant figures; dimension bands in inches with mm in parentheses. Bases: A and B are statistical minimums (99 % and 90 % probability at 95 % confidence), S the specification minimum. Grain directions: L longitudinal, LT long transverse, ST short transverse.

Dimension band0.000–0.249 in (0–6.325 mm), area 0–20 in2 (0–12900 mm²)0.250–0.499 in (6.35–12.67 mm), area 0–20 in2 (0–12900 mm²)0.500–0.749 in (12.7–19.02 mm), area 0–20 in2 (0–12900 mm²)0.750–1.499 in (19.05–38.07 mm), area 0–20 in2 (0–12900 mm²)1.500–2.999 in (38.1–76.17 mm), area 0–25 in2 (0–16130 mm²)1.500–2.999 in (38.1–76.17 mm), area 25– in2 (16130 mm²)3.000–4.499 in (76.2–114.3 mm), area 0–25 in2 (0–16130 mm²)3.000–4.499 in (76.2–114.3 mm), area 0–32 in2 (0–20650 mm²)
SpecificationAMS 4152, AMS 4164, AMS 4165, and AMS-QQ-A-200/3AMS 4152, AMS 4164, AMS 4165, and AMS-QQ-A-200/3AMS 4152, AMS 4164, AMS 4165, and AMS-QQ-A-200/3AMS 4152, AMS 4164, AMS 4165, and AMS-QQ-A-200/3AMS 4152, AMS 4164, AMS 4165, and AMS-QQ-A-200/3AMS 4152, AMS 4164, AMS 4165, and AMS-QQ-A-200/3AMS 4152, AMS 4164, AMS 4165, and AMS-QQ-A-200/3AMS 4152, AMS 4164, AMS 4165, and AMS-QQ-A-200/3
BasisABABABABABSABS
Ftu, MPaL393420.6413.7427.5413.7427.5448.2482.6482.6510.2468.8482.6510.2468.8
LT372.3399.9386.1393372.3386.1386.1413.7379.2399.9365.4372.3393358.5
Fty, MPaL289.6324.1303.4324.1303.4324.1317.2372.3358.5372.3330.9358.5372.3330.9
LT255.1282.7262275.8255.1268.9255.1296.5268.9282.7248.2268.9282.7248.2
Fcy, MPaL234.4262255.1268.9262275.8282.7330.9337.8344.7310.3337.8351.6310.3
LT282.7310.3282.7303.4275.8296.5275.8324.1289.6303.4268.9282.7296.5262
Fsu, MPaL199.9213.7213.7220.6206.8213.7227.5241.3234.4248.2227.5227.5241.3220.6
LT199.9213.7213.7220.6206.8213.7227.5241.3234.4248.2227.5227.5241.3220.6
Fbru (e/D = 1.5), MPaL579.2620.5537.8558.5537.8551.6579.2620.5606.7641.2592.9592.9627.4579.2
LT579.2620.5537.8558.5537.8551.6579.2620.5606.7641.2592.9592.9627.4579.2
Fbru (e/D = 2.0), MPaL744.6786675.7696.4668.8696.4723.9779.1765.3813.6744.6751.5792.9730.8
LT744.6786675.7696.4668.8696.4723.9779.1765.3813.6744.6751.5792.9730.8
Fbry (e/D = 1.5), MPaL420.6468.8379.2406.8379.2406.8393461.9434.4455.1406.8427.5448.2393
LT420.6468.8379.2406.8379.2406.8393461.9434.4455.1406.8427.5448.2393
Fbry (e/D = 2.0), MPaL489.5544.7461.9489.5461.9489.5475.7558.5530.9551.6489.5517.1537.8475.7
LT489.5544.7461.9489.5461.9489.5475.7558.5530.9551.6489.5517.1537.8475.7
e, %L121212…12…10…10…810…8
LT……………………………………
E, GPa74.4674.4674.4674.4674.4674.4674.4674.4674.4674.4674.4674.4674.4674.46
Ec, GPa75.8475.8475.8475.8475.8475.8475.8475.8475.8475.8475.8475.8475.8475.84
G, GPa28.2728.2728.2728.2728.2728.2728.2728.2728.2728.2728.2728.2728.2728.27
ν0.330.330.330.330.330.330.330.330.330.330.330.330.330.33
ρ, kg/m³27682768276827682768276827682768276827682768276827682768

Effect of Temperature

Percent of the room-temperature value against temperature, digitized from the handbook figures (the shortest exposure of each figure, every 10 °F). Strength curves give the allowable at temperature; "after exposure" curves give the room-temperature property after a soak at that temperature.

Strength allowables at temperature, percent of room temperature

Moduli at temperature

Elongation and exposure effects

°CF_tuF_ty
-184111.6118.5
-129105.3108.3
-73103103.6
-18101.6102
3898.998.9
9392.493.9
14983.987.4
20474.577.7
2643.851.6
31622.526.9
3711214
4278

Factors in percent of the room-temperature allowable.

Other 2024 Tables

Source and Use

U.S. Department of Defense (2003). Metallic Materials and Elements for Aerospace Vehicle Structures. MIL-HDBK-5J, 31 January 2003 (public domain). The values are the handbook's design allowables as extracted from the chapter tables; check the printed table before use in a certified analysis, and note that MIL-HDBK-5J was superseded by MMPDS, whose later editions may differ. No warranty is given.